Can you customize fonts, colours, and sizes?

That's exactly why people choose fabricated letters - you can make them look however you want.

Do you offer facade mounting solutions?

Mounting's actually a big part of getting fabricated letters signage right. The fabricators include mounting hardware and templates so you know exactly how to install them.

Fabricated Letters | Outsource Resource

Q: What materials do you use for 3D letters?

We don't make the letters ourselves - we connect you with fabricators who work with different materials depending on what you need.

Q: Are illuminated letter options available?

Most letters can be lit up these days. The fabricators we work with do several different lighting styles.

Q: What is the typical production time?

Depends what you're after. Simple aluminium letters might be done in a week or so.

Fabricated Letters and Channel Letter Signage Solutions

Fabricated letters, also known as channel letters, are individually shaped and assembled signage elements made from aluminium, acrylic, or plastic. Designed for durability, visibility, and customisation, they provide a sleek, modern aesthetic for outdoor and architectural applications. Aluminium is the preferred choice due to its fire rating solutions, lightweight build, and long-lasting performance, ensuring signage maintains its impact over time.

Whether illuminated or non-illuminated, fabricated letters create bold, distinctive branding for businesses in retail, hospitality, and commercial settings.

Tailored Solutions

Retail & Corporate Branding: Eye-catching logo integration and dimensional lettering for storefronts and offices.

Hospitality & Entertainment: Illuminated signage with LED backlighting for premium visibility at hotels, venues, and restaurants.

Public & Commercial Spaces: High-contrast designs, custom finishes, and unique lettering styles to reinforce wayfinding and identity.

Industrial & Large-Scale Applications: Durable, weatherproof lettering designed for exterior building signage and factory branding.

What We Deliver

Durability: Weather-resistant construction designed to withstand outdoor exposure without fading or corroding.

Customisation & Innovation: Tailored finishes - brushed, polished, or painted, plus options for 3D illumination and layered designs.

Eco-Friendly Materials: Aluminium is fully recyclable, making fabricated letters a sustainable signage solution in outsourcing signage.

Precision & Craftsmanship: Hand-assembled components, ensuring quality construction for long-term performance.

Let’s get started

Whether you’re looking for a signage solution or a way to expand your business through our partnership network, we’re here to help. Contact us today and let Outsource Resource show you a new, smarter and more efficient way to do signage.

Get in Touch

Frequently Asked Questions

What materials do you use for 3D letters?

3D letters, also known as fabricated or channel letters, can be manufactured using a range of materials depending on the application, environment, and desired finish. We work with specialist fabricators who produce signage using materials selected to suit each project’s performance and design requirements.

Aluminium is the most commonly used material for 3D letter signage. It is lightweight, corrosion-resistant, and suitable for exterior use, with fire rating compliance options available to meet Australian council and building requirements. Aluminium also offers excellent versatility, allowing for painted, powder-coated, or anodised finishes while remaining cost-effective.

Stainless steel is often chosen for premium or architectural signage. It provides a refined appearance, particularly when brushed or polished, and performs well in coastal or high-exposure environments where durability is critical.

Acrylic is frequently used for illuminated 3D letters and channel letter signage. Available in a wide range of colours and opacity levels, acrylic allows light to pass through evenly, making it ideal for internally illuminated signage and branded lighting effects.

Each project has unique requirements. Material selection is guided by factors such as location, exposure, branding goals, budget, and lighting needs, ensuring the finished signage delivers both visual impact and long-term performance.

Are illuminated letter options available?

Yes. Illuminated options are available for most fabricated letters and channel letter signage, offering increased visibility and brand impact, particularly in low-light or nighttime conditions.

Several illumination styles can be used depending on the desired appearance. Halo-lit letters, also known as reverse-lit channel letters, position LED modules behind the lettering to create a soft glow around the edges. Face-lit letters use translucent acrylic faces to allow light to project forward, delivering a brighter and more prominent effect.

LED lighting is the industry standard for illuminated signage due to its long lifespan, energy efficiency, and low maintenance requirements. Modern LED modules are designed for extended operation and consistent illumination over many years.

Illuminated fabricated letter signage requires appropriate electrical integration, including weatherproofing and compliant connections for exterior installations. When designed and installed correctly, illuminated letters provide a durable and effective signage solution that maintains visibility and impact both day and night.

Can fonts, colours, and sizes be customised?

Yes. Fabricated letters and 3D letter signage are fully customisable, which is one of their key advantages for architectural and branded applications.

Custom fonts can be produced, including lettering cut directly from supplied logo files, ensuring brand accuracy and consistency. Fabricated letters can be manufactured in a wide range of sizes, from small interior reception signage to large-scale exterior lettering designed for long-distance visibility. Size selection is guided by factors such as mounting method, viewing distance, wind loading, and local compliance requirements.

Colour matching is highly accurate using modern finishing processes. Fabricated letters can be powder-coated or painted to specified colour codes, or finished in natural materials such as brushed or polished stainless steel, depending on the desired aesthetic.

Advanced fabrication techniques, including CNC machining and laser cutting, allow for precise detailing and complex shapes. This enables even intricate logos and custom typography to be reproduced accurately while maintaining durability and visual impact.

Do you offer façade mounting solutions?

Yes. Façade mounting is a critical component of fabricated letter and 3D letter signage, and appropriate mounting solutions are provided as part of the overall signage system.

Fabricated letters are typically supplied with purpose-designed mounting hardware and installation templates to ensure accurate placement and secure fixing. Stud mounting is the most common method, using threaded rods fixed through the façade to provide strength and long-term stability. For a more architectural finish, stand-off mounting can be used to create a floating effect, adding depth and visual impact to the signage.

For larger letter sizes or installations on multi-storey buildings, engineering certification may be required, particularly in high-wind or exposed locations. This is considered during the design and planning stage to ensure compliance with structural and safety requirements.

What is the typical production time?

Production time for fabricated letters and 3D letter signage varies depending on the materials, finishes, and level of complexity involved.

Simple aluminium fabricated letters with standard finishes can typically be produced within one to two weeks. More complex signage, such as illuminated channel letters or stainless steel fabricated letters, generally requires longer lead times and may take three weeks or more.

Custom colour finishes, specialised coatings, intricate shapes, and illuminated elements can extend production time due to additional fabrication, finishing, and quality control processes. While expedited production may be available in some cases, adequate lead time is recommended to ensure the signage meets quality, durability, and compliance requirements.

Each project is assessed individually, and realistic production timeframes are established based on scope, materials, and installation requirements. This approach helps avoid unnecessary delays and ensures the finished signage performs as intended over the long term.